CLAY, METAL, MIXED MEDIA, PAPER PULP,
PLASTER, WAX, WOOD
The Sculpture program has designated studios for wood, metal,
plaster, clay, foundry, and multi-media work. Students are responsible
for knowing safety requirements of Wood, Metals, and Ceramics/Clay, as
referenced in the VAM Safety Manual.
- The Sculpture Program welcomes students from all disciplines into
the Sculpture Studios. However, no one is allowed to use the Sculpture
Studios or the equipment in it without first obtaining permission from
the Sculpture Program Director. The program director will establish a
list of students who are qualified to work in the Sculpture Studios. All
other students may only work in the Sculpture Studios when their class
is in session or when an instructor or monitor is available to supervise
them. Anyone who has not been certified by the program director must
check in with an instructor or monitor before beginning work in the
- All students will be required to read, discuss and ask any questions
they might have about the CVPA Safety Manual, and after so doing sign
the Safety Manual Consent Form .
- No one may work alone in the Sculpture Studios at night, and
students should not operate machinery at any time unless at least one
other person is present in the studio.
- Use the Sculpture facility only when alert, rested and focused. To
do otherwise is to expose yourself and others to risk. Under no
circumstances attempt to use machinery when your judgment is impaired or
you are ill, under the effects of medication, drugs or alcohol, or
sleep deprivation. No smoking or eating is allowed in the Sculpture
- Prepare yourself for the use of machinery by securing your clothing,
hair and jewelry. Also outfit yourself with appropriate hearing
protection, gloves, goggles and personal protective equipment. See to it
that all necessary aids, such as push sticks, saw horses, hold-downs,
guide fences, or someone to help are within reach or in their proper
place. ALL GUARDS MUST BE USED. Safety eyeglasses or goggles should also
be worn when doing some bench work such as chipping stone or wood,
filing metal or cutting wood, or when working with materials corrosive
to eyes such as plaster,solvents, varnishes, or hardeners.
- Dust collection, welding ventilation and plaster/clay ventilation
have been provided for your protection. You must engage these systems
when working on projects. Inhaling foreign substances is one of the
biggest health hazards in the sculpture studios. Be sure you have
adequate ventilation for either dust or fumes before proceeding with a
- Approach any wood, metal, stone machine, hand-held or stationary
equipment, with respect, which begins with a thorough examination of the
equipment before using it.
- Keep your attention focused on both the machine and on the operation you wish to perform with it.
- Never distract or talk to someone who is welding, cutting metal or
operating a machine, or allow them to distract or talk to you while you
are in the process of using equipment. If you must pass by someone using
equipment, approach them head-on so they may see you coming and not be
- Be alert for any unusual sounds, loose parts, dull blades, poor
adjustments, when turning on or operating a machine. Correct the
situation before continuing to use the machine. Never force a machine to
do work. Report any gas, electrical or mechanical hazards immediately.
- Clean up scrap wood, sawdust, metal cutoffs, plaster, clay or other
scrap materials when finished with an operation. Return the machine to a
state of readiness for the next person to use. Also return all
hand-held machines to their proper storage area, clean off all work
benches of foreign or scrap material. Dispose of them properly.
- If you have any question about the use of any material or operation
of a machine, ask for assistance before going ahead with your work.
- A general housekeeping schedule will be posted at the beginning of
each semester. All students must assume responsibility in this important
matter. Scrape materials including wax, plaster, saw dust, metal, clay,
fabric etc. generated by both machines and handwork is a health and
fire hazard, and should be cleaned up daily.
- All flammables and hazardous solvents must be used in a
well-ventilated area. They must be stored in the facilities provided in
the the studio. Solvent soaked rags should be placed in an approved,
self-closing waste disposal can which is emptied on a regular basis.
- The patina of metals involves the use of several toxic chemicals.
Special ventilation and caution shall be exercised during this process.
- Students must familiarize themselves with all of the materials they
are using, and take suitable precautions. Stripping, painting, grinding,
melting and finishing, for example involve a wide variety of materials
which must be treated with respect. The solvent benzene, for example, is
a known carcinogen and may not be used in any form.
- Many skin conditions and allergies can be caused by wood glues and
adhesives such as epoxy and phenol-formaldehyde-resin glues. Glues and
cements which contain solvents can dry and defat the skin making it more
subject to infection. Safe use of the more hazardous adhesives (which
might contain, for example, hexane, naptha, mineral spirits, and methyl
chloroform) requires avoiding skin contact, sparing and careful use,
keeping containers closed as much as possible during application, and
good general shop ventilation. Water-based contact adhesives, casein
glues, hide glues, white glue (polyvinyl acetate), and other water-based
adhesives are slightly toxic through skin contact. Dry casein glues are
highly toxic by inhalation or ingestion, and moderately toxic by skin
contact since they often contain large amounts of sodium fluoride and
strong alkalis. The safe use of wax demands constant ventilation as does
all welding fumes and dust created by the mixing of plaster and clay or
silica based materials. Silica must be ventilated.
- Vibrating tools can cause health problems with extended use. Get
instruction in the proper use of such tools from the instructor before
- Certain woods, especially those of an exotic nature, and/or wood
treated with pesticides, may be irritants or cause allergic responses.
Students should be aware of these potential hazards, and seek
information from their instructors. Also consult the Wood Studio office
file concerning "Woods and Their Health Hazards."
- A Fire and Emergency list of telephone numbers and procedures is posted in the Sculpture Studios ,
and should be consulted in the event of any mishap. All accidents,
large or small, must be reported immediately to the instructor or person
- A locker of First Aid equipment has been provided in main Sculpture
Rm. 005, Group 6. Faculty are responsible for keeping it replenished.
Call the Health Office, 8982 or 8983, for information or assistance
regarding First Aid.
- Should symptoms of a health problem or illness appear and persist,
report the matter to your instructor and go to the Health Office for an
- As the nature of sculpture materials becomes inclusive of almost any
material, before work can be started with materials that are not
provided by the Sculpture Program, all materials must be approved by
Sculpture Program Director.
- Ventilation must be used when working with wood, metals, wax, clay, plaster.
- Certain metals, stones, plastics may be hazardous and must be inspected before their use is allowed.
- The Sculpture Studios require the use of different techniques, tools
and materials and all procedures should be done in specifically
SCULPTURE STUDIO POLICY FOR VIOLATIONS OF SAFETY PROCEDURES
The Sculpture Program expects that all students will abide by the
safety and health procedures outlined in this manual. Major and minor
infractions will be addressed immediately, and such violations will
become part of the student's record
The instructor shall:
- Identify the nature of the violation to the student.
- Inform the student of the correct procedure, and observe the student performing the procedure in a proper manner.
- A violation may result in a student's not being allowed to engage in a specific procedure unless supervised.
- The Violation Form shall be signed and dated by both the instructor
and the student and placed in the student's file. A copy shall be given
to the student.
Repeated violations will bring into question whether the
student involved will be allowed to finish the course. The department
involved will meet with the student and make a recommendation.
SAFETY REGULATIONS FOR SPECIFIC EQUIPMENT IN THE SCULPTURE WOOD STUDIO
- It is the responsibility of those using the table saw to first
determine if this machine is the safest way to accomplish the desired
- Always wear safety goggles, hearing protection, and use the dust
collection system. Also, do not wear loose or dangling clothing and
- Clean the table of the machine and the floor around the saw before beginning work, and then again when you are finished.
- Position the saw guard, splitter and anti-kickback device before
turning the saw on. (See "Operational Guide to Saw Guards", Sculpture
Studio files.) Always lock out power before changing the saw guard or
servicing the machine in any way.
- Use only new stock that is free of dirt, paint, nails, loose knots,
splits and warps. Also, attempting to rip short, narrow or thin
Sculpture invites trouble.
- Stock should be surfaced on one side and at least one edge jointed before being cut on the saw.
- Make sure that any necessary aids such as a push stick, push blocks,
or rollers to catch outgoing Sculpture are ready before beginning an
operation. If a person is going to help you cut a large piece of stock,
be sure they only support the stock and do not attempt to push or pull
it. YOU, the operator, must control the feed and direction of the cut.
- Be certain the blade to be used is sharp and the proper type for the operation.
- Adjust the height of the blade to no more than one-eighth inch above the stock to be cut.
- Stand to one side of the blade, and never reach across, behind or
beyond the blade while cutting. Again, your hands should never be IN
LINE with the cutting blade. Maintain a four-inch margin of safety: do
not let your hands come closer than four inches from the blade. USE the
- Be sure no one is standing in a direct line behind the saw.
- Always use either the rip fence or the miter gauge when cutting.
NEVER CUT STOCK FREEHAND. When setting the rip fence, make sure that the
fence locks parallel to the blade. Otherwise the Sculpture can bind
and kick back. Never use the miter gauge in combination with the rip
fence unless a clearance block is used. Never try to support both
pieces on opposing sides of the saw blade when using the miter gauge;
support the portion positioned against the gauge side only. When
ripping, always support the portion of your piece that is in between the
rip fence and the blade.
- If you tilt the blade or change the miter gauge, return them to
their original position after using the saw. When changing blades always
be sure that the washer and lock-nut are tight to the blade.
- When making a cut, make sure you pass the stock completely past the
blade as you finish your cut. NEVER BACK UP STOCK ONCE YOU HAVE
PROCEEDED WITH A CUT. If need be, stop, and shut the machine down.
Always turn the saw off before attempting to remove scrap.
- Never talk to anyone or let them distract you while the saw is running. Keep your attention focused on your work.
- Always wear safety goggles, hearing protection, and use the dust
collection system. Secure all loose clothing, hair and hanging jewelry.
- Clean the table and the area around the bandsaw before beginning work and when you are finished.
- Saw only stock which is free of dirt, paint, nails, splits, warps and loose knots.
- Make all adjustments to the machine before turning it on. Never
open the wheel enclosure doors while the machine is in operation. Adjust
the upper guide post so that it is no more than 1/4 inch above the
- If the blade is not tracking properly or needs adjustment stop the machine and see the instructor. Do not use a dull blade.
- Be extremely cautious of the exposed blade. Keep fingers clear.
Never allow your hands or fingers to be IN LINE with the blade. Make
sure your fingers are out of the way as you near the end of a cut.
- Avoid backing out of saw cuts. You could pull the blade off the wheel.
- If a blade breaks, step back quickly, turn off the saw, report to the instructor.
- Clean up.
OTHER SCULPTURE STUDIO MACHINES AND TOOLS
The Sculpture Studio has many other machines, such as lathes, drill
presses, router tables and sanders, many hand-held power tools, such as
the biscuit joiner, portable rotary saw, drills, routers, grinders and
sanders, as well as many potentially dangerous hand tools such as
chisels, saws, carving tools, and knives.
- Students may not use any of these tools without instruction and
supervision. See faculty for instruction and supervision before use.
- All of the Sculpture Studio general rules and procedures apply to these tools and machines.
SAFETY REGULATIONS FOR SPECIFIC SCULPTURE AREAS AND EQUIPMENT
- The welding studio includes both gas and electric welding equipment.
Only students enrolled in UMD sculpture classes with sculpture faculty
approval may use welding equipment.
- All gas welding tanks must be properly secured to carts or chained
to walls in designated areas. All empty and full tanks must be labeled
and properly stored.
- Students must wear proper fire resistant clothing including approved aprons, gloves, and proper eye protection.
- Welding and cutting metal and general metal work must be done in
designated areas only. Proper pressure for gas gauges should be clearly
stated in the welding area along with proper procedures for turning on
and off gas welding tanks.
- All related metal working machinery or hand tools requires the use of eye, ear and personal protective equipment protection.
- Electric welding must be done in designated areas free of any flammable materials or water which may cause electric shock.
- Arc welding (electric) is electrical, watch for wet hands or wet
work which can cause shock. Light produced by arc will seriously damage
the retina of the eye. Over exposure can cause skin cancer. Face and eye
protection and ventilation over work must always be in place before
applying electricity. Always work behind welding screens and watch out
for others around you.
- Any metal used in the welding area must be approved by sculpture faculty.
- Metals maintenance, organization and cleaning is mandatory and must
be done after any welding activity. Metal scraps and residue must be
removed after studio use.
- Any student wishing to use welding equipment must obtain approval from a Sculpture Instructor who is certified, and must use the welding equipment in the approved welding area.
- All users of the welding equipment must have proper safety gear before beginning work, including: fire safe clothing (leather or canvas, 100% cotton), welding mask, leather gloves, and hard soled shoes preferably steel toed.
- All welding equipment must be checked for damage or breakage before beginning work. Make sure there is adequate gas in the tank and the regulator is working properly. Inspect wire-feeding apparatus. Clean or replace welding tip. Never look at the arc when welding without the welding mask. Light produced by arc will seriously damage the retina of the eye. Do not weld when wearing contact lens, even while wearing the welding mask. Over exposure to light produced by the arc can cause skin cancer. Face and eye protection and ventilation over work must always be in place before applying electricity, and, because arc welding is electrical, avoid wet hands or wet work. When working be sure to ground the welder as close to the area being welded as possible.
- When you are finished welding shut off the tank, bleed lines, and back off regulator. Turn off welder and clean up any mess.
- Always ask someone if you have any question or doubt about what you are doing. This is sensitive equipment and must be respected.
- The clay and plaster studio includes materials which may contain silica and proper ventilation must be used.
- Only students enrolled in UMD sculpture classes may use the clay/plaster studio with permission from sculpture faculty.
- All clay material must be properly stored in rolling clay bins with proper covers.
- Studio maintenance and daily cleaning is mandatory because of the nature of clay and related silica concerns.
- Plaster and clay must be mixed and used in designated areas with proper ventilation.
- Proper clothing must be worn when modeling clay and casting plaster and should not be brought out of the studio environment.
- Proper personal protective equipment use and eye protection is required when using clay and plaster.
- Silica in clay dust (silica dioxide) is present in dry clay and in
many glaze materials either as a component or contaminant. Inhalation
may result in silicosis, permanent scarring of the lungs, which may
incubate for 15-20 years. Personal protective equipment use is
- Plaster must be kept packaged and away from any source of moisture.
- The processes of mold making, clay modeling, wax casting and construction and metal patination are used in the Sculpture Studios.
- Only students enrolled in sculpture classes are allowed in the wax area with the permission of sculpture instructors.
- All plaster and clay work must be done in designated areas and with proper ventilation.
- All wax work must be done in designated area and an inspected and an approved fire extinguisher must be present at all times along with a source of water.
- Proper clothing must be worn at all times during wax operation.
- Chemicals for the patina of metals must be clearly labeled and stored in a fire proof cabinet. Any chemical patination must be done with proper ventilation and under the guidance of sculpture instructors.
- Eye protection is mandatory when using wax related equipment.
- Personal protective equipment use is mandatory when melting, pouring, carving and grinding.
- When working with wax, all fire precautions should be taken. The melting of wax creates hazardous fumes and must be properly ventilated. Wax may only be melted in an approved wax melting pot or an approved double boiler.
- Hazards in wax work result primarily form fumes and from the handling of molten wax during casting.
- Studio organization, maintenance and cleaning is mandatory and must be done after any wax work.
- The combination of various materials has become common place in the field of sculpture. All materials which are brought into the studio must be examined and approved before they can be used by STC sculpture students.
- The combination of various materials and methods used to secure them may pose hazardous conditions for both the user and studio environment. Extreme caution must be used when using various glues, adhesives or unorthodox methods of combining materials. Approval from STC sculpture Instructors is mandatory.